LaserSharp® Workstation XY

 

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Speed and precision unite in this versatile XY laser system for large format materials

 

The LaserSharp® Workstation XY combines a steered beam laser with an accurate XY positioning system, creating a new standard for high speed performance. What makes this system truly innovative is that in addition to a high-speed steered laser beam, a fixed beam can be added to process thicker materials, up to 3/8 inches thick. The combination of both processing options in a single system offers the flexibility to process a wide range of applications. Switching between fixed and steered beam processing modes is simple and doesn’t require hardware changeover. Additionally, the system’s large work support accommodates sheet sizes up to 1220 mm x 1220 mm (48" x 48").

Most conventional laser systems operate using a ball screw motion system to direct one fixed beam laser across the work surface. In contrast, the WorkStation XY uses high precision linear motors for a higher level of positioning accuracy across the X and Y axes. For added productivity, the WorkStation XY can also be configured to incorporate automated material handling systems. These features, combined with patented software controls, allow you to realize increased productivity and accuracy that conventional XY laser systems simply cannot match.

 

Design Features

Benefit

Steered and Fixed Beam Flexibility

Easily switch between high-speed steered beam laser processing and optional traditional fixed beam processing.

Large Processing Area

 Process large format sheets up to 1220 mm × 1220 mm. The Workstation XY gives you the utmost in sheet material flexibility for a variety of applications.

Smart Exhaust Fume Extraction

The Smart Exhaust fume extraction system follows the processing area to better remove exhaust fumes.

Material Handling Integration

The WorkStation XY offers roll-fed, sheet-fed, and robotic materials handling options to create a seamless workflow from raw material to finished pieces.

Work Support Options

Both flat vacuum plate and grated honeycomb work supports are available.

Laser Selection

Choose between CO₂, fiber, or UV laser wavelengths in 10 to 1,000 watt output power options.

Processing Accuracy

Steered beam accuracy: ± 125 μm (.005 in.)
Fixed beam accuracy: ± 25 μm (.001 in.)

Processing Speeds

Steered beam speeds: up to 200 in./sec. (5,000 mm./sec.)
Fixed beam speeds: up to 33.5 in./sec. (850 mm/sec.)

Suitable for Multiple Applications

Applications include membrane switch components, graphic overlays, flexible circuits, point-of-purchase displays, folding cartons, spacers, gaskets, and more.

Material Variety

Process plastics, papers, adhesives, foams, cork board, printed polyester, printed polycarbonate, acrylics, and textiles with ease.



Another reason the LaserSharp® WorkStation XY outperforms conventional laser systems involves the use of intelligent LightGuide control software. It was specifically designed by LasX to maximize the machine’s processing capabilities and minimize job setup.

Software

Benefit

Tiling

The WorkStation XY automatically breaks up the work support area into a series of tiles, which are then processed one at a time. A patented controller monitors the laser to ensure precise, contoured lines even over multiple or large parts.

PerfectMatch Vision Correction

PerfectMatch correction software ensures that even slightly distorted printed features are cut with precision. PerfectMatch uses the workstation’s vision cameras to analyze registration points on the material and then compare its dimensions to that of the original vector file. The software will correct any discrepancies between the two by adjusting the path of the laser.

Vector Manipulation

Vector manipulation software allows a user to resize vector file shapes as needed and alter the starting point of a cut. Make adjustments on the production floor in real-time.

Self Calibration

The WorkStation XY is self calibrating, meaning that the vision camera and processing components of the system automatically calibrate to ensure the accuracy of finished pieces without the requirement of external calibration equipment. Corrections can be applied in conventional X, Y, and Θ directions to shift and rotate parts to precisely match printed details.

Nesting Capabilities

This feature decreases material waste by fitting various shapes together in an arrangement that maximizes material usage.


 

PDF Equipment Brochure

 

The versatile WorkStation XY unites a high speed steered beam and fixed beam laser processing technologies, ideal for large format materials.

 

Automated material handling options are available to suit roll or sheet-fed materials on an expanded work support.

 

Switching between steered and fixed beam laser options requires no hardware changeover, offering total processing speed and flexibility.

 

Laser converting processes adhesive materials, such as these spacers, without the adhesive buildup commonly found utilizing metal dies.

 

The WorkStation XY is ideal for electronic applications such as printed flexible circuits and membrane switch components.

 

In addition to steered beam processing, add an optional fixed beam laser to process thick materials or applications that demand extreme precision.

 

Laser cut graphic overlay processed using the LaserSharp® WorkStation XY.

 

PerfectMatch Vision Correction Software corrects discrepancies between printed features and the original vector file, ensuring accuracy.

 

 

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